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Reactive Vapor Deposition of Conjugated Polymer Films on Arbitrary Substrates
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Thickness Characterization Toolbox for Transparent Protective Coatings on Polymer Substrates.

Matthias Van Zele1, Jonathan Watté2, Jan Hasselmeyer3

  • 1Sol-Gel Centre for Research on Inorganic Powders and Thin Film Synthesis (SCRiPTS), Department of Chemistry, Ghent University, Krijgslaan 281-S3, 9000 Ghent, Belgium. Matthias.VanZele@ugent.be.

Materials (Basel, Switzerland)
|July 1, 2018
PubMed
Summary

A new toolbox combining secondary ion mass spectrometry and profilometry accurately measures transparent coating thicknesses on window films. This method is crucial for developing advanced infrared reflective window films for industrial applications.

Keywords:
SIMScoating materialsinorganic materialslow-emissivitysol-gel processessurfaces and interfaces

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Area of Science:

  • Materials Science
  • Surface Science
  • Analytical Chemistry

Background:

  • Characterizing transparent protective coatings on functional materials is challenging.
  • Accurate thickness measurement is vital for optimizing coating performance.

Purpose of the Study:

  • To present a novel toolbox for determining transparent coating thicknesses on window films.
  • To validate the toolbox against established characterization techniques.
  • To assess the suitability of the coating for industrial applications.

Main Methods:

  • Development of a toolbox combining secondary ion mass spectrometry (SIMS) and profilometry.
  • Characterization of model samples using transmission electron microscopy (TEM) and scanning/transmission electron microscopy (STEM).
  • Ellipsometry for comparative thickness measurements.

Main Results:

  • The developed toolbox accurately measures coating thicknesses, comparable to electron microscopy.
  • The sol-gel alkoxide coating exhibits fast drying and complete condensation.
  • Low-temperature deposition (<100°C) and roll-to-roll compatibility enable industrial scalability.

Conclusions:

  • The presented toolbox offers a reliable method for transparent coating thickness characterization.
  • The developed coating and deposition process are suitable for industrial-scale production of infrared reflective window films.
  • The findings facilitate precise control over protective coating thickness for enhanced material properties.