Crude-Oil-Repellent Membranes by Atomic Layer Deposition: Oxide Interface Engineering

Crude oil fouling on membrane surfaces is a persistent, crippling challenge in oil spill remediation and oilfield wastewater treatment. In this research, we present how a nanosized oxide coating can profoundly affect the anti-crude-oil property of membrane materials. Select oxide coatings with a thickness of ∼10 nm are deposited conformally on common polymer membrane surfaces by atomic layer deposition to significantly mitigate fouling during filtration processes. TiO₂- and SnO₂-coated membranes exhibited far greater anti-crude-oil performance than ZnO- and Al₂O₃-coated ones. Tightly bound hydration layers play a crucial role in protecting the surface from crude oil adhesion, as revealed by molecular dynamics simulations. This work provides a facile strategy to fabricate crude-oil-resistant membranes with negligible impact on membrane structure, and also demonstrates that, contrary to common belief, excellent crude oil resistance can be achieved easily without implementation of sophisticated, hierarchical structures.