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Updated: Feb 2, 2026

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Non-plasma Bonding of PDMS for Inexpensive Fabrication of Microfluidic Devices
Published on: November 1, 2007
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A Versatile Bonding Method for PDMS and SU-8 and Its Application towards a Multifunctional Microfluidic Device
Zhen Zhu1, Pan Chen2, Kegang Liu3
1Key Laboratory of MEMS of Ministry of Education, Southeast University, Sipailou 2, Nanjing 210096, China. zhuzhen@seu.edu.cn.
Micromachines
|November 9, 2018
Summary
A novel, irreversible bonding method for poly(dimethylsiloxane) (PDMS) and SU-8 was developed using surface functionalization and heat. This technique enables robust PDMS-SU-8 integration for advanced microfluidic devices.
Area of Science:
- Materials Science
- Surface Chemistry
- Microfluidics Engineering
Background:
- Poly(dimethylsiloxane) (PDMS) and SU-8 are widely used materials in microfluidics and microfabrication.
- Achieving irreversible and reliable bonding between PDMS and SU-8 remains a challenge for complex device integration.
Purpose of the Study:
- To develop a versatile and irreversible bonding method for poly(dimethylsiloxane) (PDMS) and SU-8.
- To demonstrate the application of this bonding method in creating functional hybrid microfluidic devices.
Main Methods:
- Surface activation of PDMS using oxygen plasma or corona treatment.
- Functionalization of both PDMS and SU-8 with (3-aminopropyl)triethoxysilane (APTES).
- Covalent bonding achieved by heating the functionalized surfaces.
Main Results:
- Characterization confirmed covalent coupling via epoxide opening and dehydration reactions.
- Tensile and leakage tests demonstrated a bonding strength exceeding 1.4 MPa.
- Successful fabrication of a metal-SU-8-PDMS hybrid device for microparticle manipulation.
Conclusions:
- The developed method provides a robust and versatile approach for irreversible PDMS-SU-8 bonding.
- This technique facilitates the integration of microfluidic structures and microelectrodes for complex device functionalities.
- The hybrid fabrication approach enables multifunctional integration in microfluidic systems.
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