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Updated: Jan 22, 2026

3D Planning and Printing of Patient Specific Implants for Reconstruction of Bony Defects
Published on: August 4, 2020
Does implantation site influence bone ingrowth into 3D-printed porous implants?
William R Walsh1, Matthew H Pelletier1, Tian Wang1
1Surgical and Orthopaedic Research Laboratories (SORL), Prince of Wales Clinical School, University of New South Wales, Sydney, Australia; NeuroSpine Surgery Research Group (NSURG), Sydney, Australia.
Osseointegration of 3D-printed implants varies by anatomical site. Bone ingrowth in long bone sites did not directly translate to interbody fusion cages, highlighting the importance of site-specific evaluation for 3D-printed implants.
Area of Science:
- Biomaterials Science
- Orthopedic Surgery
- Regenerative Medicine
Background:
- Osseointegration, the biological fixation of implants, is crucial for implant success.
- The effectiveness of osseointegration may depend on the anatomical location and biomechanical forces acting on the implant.
- 3D-printed implants offer novel designs for enhanced bone integration.
Purpose of the Study:
- To investigate how the anatomical site influences the osseointegration of 3D-printed implants.
- To compare bone ingrowth in different bone types (cortical vs. cancellous) and in spinal fusion models.
Main Methods:
- A preclinical study in adult sheep compared 3D-printed titanium alloy implants in long bone cortical and cancellous sites.
- Evaluated bone ingrowth using radiography, mechanical testing, and histology at 4 and 12 weeks.
- Assessed single-level lumbar interbody fusions using 3D-printed cages with autograft or allograft.
Main Results:
- Bone ingrowth was robust in cortical bone sites but limited in cancellous sites, even with press-fit implantation.
- Osseointegration into porous interbody cages resembled cancellous bone response, not cortical bone.
- Porous domains of implants showed fibrovascular tissue, with limited bone integration into cages unless fusion occurred within the aperture.
Conclusions:
- Anatomical site significantly impacts the in vivo response of 3D-printed implants.
- Bone ingrowth observed in long bone cortical and cancellous sites does not directly predict success in interbody fusion applications.
- Factors like surgical technique, biomechanics, and graft choice are critical for successful osseointegration in different anatomical contexts.
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