Preparation and characterization of PVDF/CaCO₃ composite membranes etched by hydrochloric acid

This study aimed to improve the pore size, porosity, and hydrophobicity of polyvinylidene fluoride (PVDF) membranes for desalination by vacuum membrane distillation (VMD). New membranes were prepared via etching PVDF/calcium carbonate (CaCO₃) composite membranes using hydrochloric acid (HCl), depending on the chemical reaction of CaCO₃ and HCl. Etched membranes were characterized by Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), differential scanning calorimetry (DSC), contact angle (CA), atomic force microscope (AFM), and scanning electron microscopy (SEM). The results showed that CaCO₃ of composite membranes was completely reacted by 1.5 mol/L HCl after composite membranes had been etched 90 min. The crystallinity of etched membranes was the same as that of PVDF/CaCO₃ composite membranes, and no new functional groups appeared in etched membranes, which indicated that etched membranes had good chemical stability. The surface roughness increased and led to the increase of contact angle, which means the hydrophobicity of etched membranes was enhanced. As a result, the increment of permeation flux had been improved in a VMD process. It was found that the maximum flux of etched membrane was enhanced and up to 1.65 times of composite membrane when the concentration of sodium chloride (NaCl) solution was 5.0 wt%, and the maximum flux reached up to 30.9 kg m^-2 h^-1.