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Fast rigorous mask model for extreme ultraviolet lithography.

Zinan Zhang, Sikun Li, Xiangzhao Wang

    Applied Optics
    |September 9, 2020
    PubMed
    Summary

    A new fast rigorous model accurately calculates extreme ultraviolet (EUV) mask diffraction spectra for EUV lithography simulation. This advanced EUV mask model significantly reduces critical dimension errors in lithography patterning.

    Area of Science:

    • Optics and Photonics
    • Semiconductor Manufacturing
    • Computational Physics

    Background:

    • Accurate simulation of extreme ultraviolet (EUV) mask diffraction spectra is crucial for advancing EUV lithography.
    • Existing methods face challenges in balancing speed and accuracy for complex mask structures.

    Purpose of the Study:

    • To develop a fast and rigorous computational model for EUV mask diffraction spectrum calculation.
    • To improve the accuracy of critical dimension (CD) prediction in EUV lithography simulations.

    Main Methods:

    • Proposed a novel fast rigorous EUV mask model based on mask structure decomposition.
    • Analyzed region and boundary diffraction of the absorber concerning incident and diffraction angles.
    • Established frequency-domain functions to model geometrical and boundary diffraction.

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  • Integrated an equivalent layer multilayer model (Fresnel formula) with an accurate absorber model.
  • Main Results:

    • The proposed model demonstrates effectiveness in fast and accurate EUV mask diffraction spectrum calculation.
    • Achieved significant reductions in critical dimension (CD) calculation errors for 14 nm line-space patterns: 80.6% for dense and 93.9% for isolate features compared to the structure decomposition method.

    Conclusions:

    • The developed fast rigorous EUV mask model offers a substantial improvement in accuracy and efficiency for EUV lithography simulations.
    • This model provides a valuable tool for optimizing EUV mask design and enhancing lithographic process control.