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Updated: Nov 17, 2025

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Stamping Flexible Li Alloy Anodes.

Jinlong Gao1, Chaoji Chen1, Qi Dong1

  • 1Department of Materials Science and Engineering, University of Maryland, College Park, MD, 20742, USA.

Advanced Materials (Deerfield Beach, Fla.)
|February 11, 2021
PubMed
Summary
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Researchers developed a new method to create ultrathin, flexible lithium-tin (Li-Sn) alloy anodes for batteries. This innovation enhances safety and performance, paving the way for next-generation energy storage solutions.

Area of Science:

  • Materials Science
  • Electrochemistry
  • Energy Storage

Background:

  • Lithium metal anodes offer high capacity but face challenges in processing for safe, high-performance thin-film anodes.
  • Developing stable and efficient thin-film anodes is crucial for advancing battery technology.

Purpose of the Study:

  • To develop a novel method for preparing ultrathin, flexible lithium-tin (Li-Sn) alloy anodes.
  • To demonstrate the electrochemical performance and safety benefits of these Li-Sn alloy anodes.
  • To explore the potential of this method for other metal and alloy anodes.

Main Methods:

  • Direct stamping of a molten Li-Sn alloy solution onto various substrates.
  • Fabrication of anodes with a thickness of approximately 15 µm.
  • Electrochemical testing of Li-Sn alloy anodes in flexible Li-ion batteries with commercial NMC cathodes.
Keywords:
Li anodesLi dendritesLi-metal batteriesflexible batteriesstamping

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Last Updated: Nov 17, 2025

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Main Results:

  • Achieved ultrathin (15 µm) and flexible Li-Sn alloy anodes with an areal capacity of ≈3 mAh cm⁻².
  • Demonstrated mitigation of lithium dendrites and reduced overpotential (<10 mV at 0.25 mA cm⁻²) during Li stripping/plating.
  • Showcased good electrochemical performance and stable operation of flexible Li-ion batteries after repeated deformation.

Conclusions:

  • The direct stamping method enables the production of high-performance, ultrathin Li-Sn alloy anodes.
  • Li-Sn alloy anodes offer improved safety and electrochemical properties compared to pure lithium.
  • This approach is extendable to other alkali and alkaline earth metal anodes, opening avenues for next-generation batteries.