Discharge Behaviour and Modelling of a 1.5T REBCO Magnet With Quench Tolerant Coils Impregnated with Conductive Epoxy

We have designed and built a small, conduction cooled, 1.5 T high-temperature superconductor (HTS) magnet. The magnet coils have been wet-wound with a novel conductive epoxy resin system to achieve a derivative of the no-insulation coil winding method. The epoxy is filled with copper powder to reliably set the turn-to-turn contact resistivity and diamond powder to accurately space the coil turns apart, as well as match the filled epoxy thermal contraction rate to that of the HTS. The magnet is designed to act as a test bed to measure sudden discharge rates and hence validate models of coil behaviour using the filled epoxy system we have developed. A lumped-element electrical model was used to predict the coil contact resistivity needed to bring the magnetic field of the 1.5 T magnet down to a near-zero level within 0.5 s. The conductive epoxy blend was tuned to give a contact resistivity of 1 × 10^-6 Ω m², based on previous measurements of coil contact resistivity at 77 K. Once the magnet was wound and tested at 40 K, we found the magnet's sudden discharge time constant was 500 ms rather than 69 ms as was predicted from the 77 K measurements. The discrepancy was traced to the temperature dependence of the contact resistivity. With further testing of the individual coils this was accounted for and the model adjusted. The predicted discharge time was 2 s, in good agreement with the measured sudden discharge time of the magnet.