Lightweight and Amplitude-Free Ultrasonic Imaging Using Single-Bit Digitization and Instantaneous Phase Coherence

In the field of ultrasonic nondestructive testing (NDT), the total focusing method (TFM) and its derivatives are now commercially available on portable devices and are getting more popular within the NDT community. However, its implementation requires the collection of a very large amount of data with the full matrix capture (FMC) as the worst case scenario. Analyzing all the data also requires significant processing power, and consequently, there is an interest in: 1) reducing the required storage capacity used by imaging algorithms, such as delay-and-sum (DAS) imaging and 2) allowing the transmission and postprocessing of inspection data remotely. In this study, a different implementation of the TFM algorithm is used based on the vector coherence factor (VCF) that is used as an image itself. This method, also generally known as phase coherence imaging, presents certain advantages, such as a better sensitivity to diffracting geometries, consistency of defect restitution among different views, and an amplitude-free behavior as only the instantaneous phase of the signal is considered. Some drawbacks of this method must also be mentioned, including the fact that it poorly reproduces planar reflectors and presents a lower signal-to-noise ratio (SNR) than amplitude-based methods. However, previous studies showed that it can be used as a reliable tool for crack-like defect sizing. Thus, a lightweight acquisition process is proposed through single-bit digitization of the signal, followed by a phase retrieval method based on the rising and falling edge locations, allowing to feed the phase coherence imaging algorithm. Simulated and experimental tests were first performed in this study on several side-drilled holes (SDHs) in a stainless steel block and then extended to an experimental study on angled notches in a 19.05-mm ( 3/4" )-thick steel sample plate through multiview imaging. Results obtained using the array performance indicator (API) and the contrast-to-noise ratio (CNR) as quantitative evaluation parameters showed that the proposed lightweight acquisition process, which relies on binary signals, allows a reduction of the data throughput of up to 47 times. This throughput reduction is achieved while still presenting very similar results to phase coherence imaging based on the instantaneous phase derived from the Hilbert transform of the full waveform. In an era of increasing wireless network speed and cloud computing, these results allow considering interesting perspectives for the reduction of inspection hardware costs and remote postprocessing.