Enhanced Adhesion of Synthetic Discs with Micro-Patterned Margins

Many aquatic creatures in nature have non-cooperative surface scaling abilities using suction organs; micro-/nano-scale structures found in different parts of the organs play an important role in this mechanism. Synthetic bioinspired suction devices have been developed, but the mechanisms of bioinspired suction system need further investigation. This paper presents the development of a synthetic adhesive disc inspired by the hillstream loach. The microscopic structures involved in adhesion of the hillstream loach were investigated. Bioinspired suction discs were designed with single-level or hierarchical micropatterned margins. Micro three-dimensional (3D) printing and micro electromechanical system (MEMs) technology were utilized in the fabrication of the discs, and the adhesion performance was tested on substrates with different roughness values. The engaging and disengaging processes of the margin were simulated by carrying out a peeling test on a submerged substrate. The interactions between the liquid film and the microstructures were observed using fluorescence microscopy. The enhanced adhesion forces due to the synergy of the hierarchically micro-patterned margin and the disc cavity were duplicated in the synthetic adhesion system.