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Efficiency Decreases in a Laminated Solar Cell Developed for a UAV
Krzysztof Mateja1,2, Wojciech Skarka1,2, Aleksandra Drygała3
1Department of Fundamentals of Machinery Design, Silesian University of Technology, Stanisława Konarskiego 18A, 44-100 Gliwice, Poland.
Materials (Basel, Switzerland)
|December 23, 2022
Summary
Laminating flexible solar cells for unmanned aerial vehicles (UAVs) protects them but slightly reduces efficiency. Careful parameter selection during lamination minimizes performance loss for energy-autonomous UAVs.
Area of Science:
- Aerospace Engineering
- Materials Science
- Renewable Energy
Background:
- Energy autonomy is crucial for long-endurance unmanned aerial vehicle (UAV) flights, enabling continuous data collection and monitoring.
- Flexible solar cells on UAVs offer a promising energy harvesting solution but are vulnerable to damage and contamination.
- Protective coatings, particularly lamination, are necessary to preserve the integrity of solar cells on UAVs.
Purpose of the Study:
- To investigate the impact of the lamination process on the performance of flexible photovoltaic (PV) panels for UAV applications.
- To determine optimal lamination parameters (temperature, feed speed) to minimize defects and performance degradation.
- To provide data for selecting the appropriate number of solar cells for UAVs, accounting for lamination-induced losses.
Main Methods:
- Flexible PV panels were laminated using controlled temperature and feed speed settings.
- Current-voltage (I-V) characteristics of the PV panels were measured before and after the lamination process.
- Efficiency changes were calculated based on the I-V data to quantify performance loss.
Main Results:
- The lamination process, while protective, resulted in a reduction in solar cell performance.
- For flexible PV panels tested, efficiency decreased from 24.29% to 23.33% after lamination.
- Specific lamination parameters were identified as critical for minimizing structural defects and performance impact.
Conclusions:
- Lamination is a viable method for protecting flexible solar cells on UAVs, but efficiency losses must be considered.
- Optimizing lamination parameters is essential to balance protection and performance for energy-autonomous UAVs.
- The study provides crucial data for the design and power budgeting of UAVs utilizing laminated solar cells.

