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Assessment of Product Variety Complexity
Vladimir Modrak1, Zuzana Soltysova1
1Faculty of Manufacturing Technologies, Technical University of Kosice, Bayerova 1, 080 01 Presov, Slovakia.
Product variety complexity assessment is crucial for manufacturing. This study introduces an information theory-based metric to better measure product variety complexity beyond just variant count, aiding mass customization efforts.
Area of Science:
- Industrial Engineering
- Operations Management
- Systems Engineering
Background:
- Product variety complexity significantly impacts manufacturing and supply chain operations.
- Current complexity measures, often based solely on variant numbers, are insufficient.
- Accurate complexity assessment is vital for effective system design and mass customization.
Purpose of the Study:
- To develop a novel measurement method for product variety complexity.
- To create a metric that accurately reflects the relationship between optional components and product variants.
- To provide a tool for better understanding and reducing variety-induced manufacturing complexity.
Main Methods:
- Application of information theory concepts to quantify complexity.
- Development of a new complexity metric based on component-variant relationships.
- Validation of the metric using a realistic design case study.
Main Results:
- The proposed information theory-based metric effectively measures product variety complexity.
- The metric provides a more nuanced understanding than simply counting product variants.
- The developed metric aids in identifying and reducing complexity in mass customization scenarios.
Conclusions:
- Information theory offers a robust framework for assessing product variety complexity.
- The new metric enhances the ability to manage complexity in assembly systems and supply chains.
- This approach serves as a valuable complementary tool for optimizing mass customization strategies.
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