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Optimization for the Contrary-Rotating Double-Screw Extrusion of Plastics
Andrzej Nastaj1, Krzysztof Wilczyński1
1Polymer Processing Department, Faculty of Mechanical and Industrial Engineering, Warsaw University of Technology, Narbutta 85, 02-524 Warsaw, Poland.
Polymers
|March 29, 2023
Summary
A new computer system optimizes plastic extrusion by simulating processes with TSEM and GASEOTWIN software. This genetic algorithm approach enhances extrusion throughput while minimizing melt temperature and length.
Area of Science:
- Polymer Science and Engineering
- Computational Modeling and Simulation
Background:
- Contrary-rotating double-screw extrusion is a key process in plastics manufacturing.
- Optimizing extrusion parameters is crucial for product quality and process efficiency.
Purpose of the Study:
- To develop a novel computer optimization system for contrary-rotating double-screw extrusion of plastics.
- To enhance extrusion throughput while minimizing plastic melt temperature and melting length.
Main Methods:
- Utilized the TSEM software for global contrary-rotating double-screw extrusion process simulation.
- Developed and employed GASEOTWIN software, incorporating genetic algorithms, for process optimization.
Main Results:
- Successfully optimized key extrusion process parameters including extrusion throughput.
- Demonstrated minimization of plastic melt temperature and plastic melting length through the developed system.
Conclusions:
- The novel GASEOTWIN system effectively optimizes contrary-rotating double-screw extrusion processes.
- The developed optimization strategy balances throughput with critical melt characteristics for improved plastic processing.
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