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Updated: Aug 1, 2025

The Modular Design and Production of an Intelligent Robot Based on a Closed-Loop Control Strategy
Published on: October 14, 2017
Flexible sensor concept and an efficient integrated sensing controlling for an efficient human-robot collaboration
Aquib Rashid1, Ibrahim Alnaser1, Mohamad Bdiwi1
1Department of Cognitive Human Machine Systems, Fraunhofer Institute for Machine Tools and Forming Technology, Chemnitz, Germany.
This study introduces a new sensing framework for human-robot collaboration, enhancing safety and efficiency in agile manufacturing. The novel approach integrates local and global sensors to enable faster robot speeds while ensuring human safety.
Area of Science:
- Robotics
- Manufacturing Engineering
- Sensor Technology
Background:
- Human-robot collaboration is crucial for agile manufacturing but limited by current collision avoidance systems.
- Existing systems reduce operational efficiency due to the need for constant human presence and robot speed limitations.
Purpose of the Study:
- To develop a novel local and global sensing framework for enhanced human-robot collaboration.
- To improve operational efficiency and safety in agile manufacturing processes.
Main Methods:
- Proposed a flexible sensor concept using 2D or 3D LiDAR, addressing robot body occlusion.
- Extended sensing methodology with co-moving 3D sensors on the robot body.
- Developed an efficient method for estimating sensing and control sub-system sensitivity and reactivity.
Main Results:
- Integrated local-global sensing methods allow for high robot speeds, increasing process efficiency.
- The framework ensures human safety during collaborative tasks.
- Demonstrated sensor flexibility with a heavy-duty industrial robot, 3D LiDAR, and camera.
Conclusions:
- The proposed sensing framework significantly improves efficiency and safety in human-robot collaboration.
- This approach enables faster industrial robot operations in agile manufacturing settings.
- The methodology offers a flexible and robust solution for collaborative robotics.
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