Numerical simulation study on atomization rule and dust removal effect of surface-active dust suppressants

Spray dust reduction is a common dust control process in coal mines. However, the actual efficiency of spray dust reduction in a coal mine is low due to poor coal wettability. We select four surfactants that can greatly improve the surface activity of a dust suppressant solution. The wettability of the surfactant solution on coal dust is investigated in terms of two aspects: surface tension and contact angle. The effects of the type of surface-active dust suppressant and its concentration in the spray solution on the wetting of the coal dust and curing effects were analyzed. Numerical simulations were used to simulate spray atomization and to deduce how different types and concentrations of dust suppressant solutions affect the spray. The technical approach of the spray dust reduction method was further optimized by comprehensive analysis and numerical simulations, which could provide guidance for the application of spray dust reduction in coal mines.