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Published on: January 8, 2014
The role of intermolecular interactions on monoclonal antibody filtration through virus removal membranes
Matthew Billups1, Mirko Minervini1, Melissa Holstein2
1Department of Chemical Engineering, The Pennsylvania State University, University Park, Pennsylvania, USA.
Abstract:
The removal of viruses by filtration is a critical unit operation to ensure the overall safety of monoclonal antibody (mAb) products. Many mAbs show very low filtrate flux during virus removal filtration, although there are still significant uncertainties regarding both the mechanisms and antibody properties that determine the filtration behavior. Experiments were performed with three highly purified mAbs through three different commercial virus filters (Viresolve Pro, Viresolve NFP, and Pegasus SV4) with different pore structures and chemistries. The flux decline observed during mAb filtration was largely reversible, even under conditions where the filtrate flux with the mAb was more than 100-fold smaller than the corresponding buffer flux. The extent of flux decline was highly correlated with the hydrodynamic diameter of the mAb as determined by dynamic light scattering (DLS). The mAb with the lowest filtrate flux for all three membranes showed the largest attractive intermolecular interactions and the greatest hydrophobicity, with the latter determined by binding to a butyl resin in an analytical hydrophobic interaction chromatography (HIC) column. These results strongly suggest that the flux behavior is dominated by reversible self-association of the mAbs, providing important insights into the design of more effective virus filtration processes and in the early identification of problematic mAbs/solution conditions.
Insights
Monoclonal antibody (mAb) filtration flux is limited by reversible self-association, not just size. Understanding mAb hydrophobicity and interactions aids virus removal process design.
Area of Science:
- Biopharmaceutical manufacturing
- Filtration science
- Protein aggregation
Background:
- Virus removal filtration is essential for monoclonal antibody (mAb) product safety.
- Low filtrate flux during mAb filtration presents challenges, with unclear underlying mechanisms.
- Antibody properties influencing filtration behavior require further investigation.
Purpose of the Study:
- To investigate the mechanisms behind flux decline during virus removal filtration of mAbs.
- To identify antibody characteristics that correlate with filtration performance.
- To provide insights for optimizing mAb virus filtration processes.
Main Methods:
- Filtration experiments using three distinct mAbs and three commercial virus filters.
- Measurement of filtrate flux and flux decline under varying conditions.
- Characterization of mAb properties including hydrodynamic diameter (via dynamic light scattering) and hydrophobicity (via hydrophobic interaction chromatography).
Main Results:
- Flux decline during mAb filtration was predominantly reversible.
- Filtrate flux strongly correlated with the hydrodynamic diameter of the mAbs.
- mAbs exhibiting the lowest flux showed increased attractive intermolecular interactions and hydrophobicity.
Conclusions:
- Reversible self-association of mAbs is a primary driver of filtration flux behavior.
- mAb hydrodynamic diameter and intermolecular interactions significantly impact virus removal filtration efficiency.
- These findings support improved design of virus filtration strategies and early identification of problematic mAbs.
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