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Laser adaptive processing technology for multilayer dissimilar materials.

Guiyang Yang, Hangrui Yan, Le Liu

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    PubMed
    Summary
    This summary is machine-generated.

    A novel laser adaptive processing technology (LAPT) enables selective removal of dissimilar materials by analyzing their composition with laser-induced breakdown spectroscopy. This advanced system achieves real-time, high-speed feedback control for precise material processing.

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    Area of Science:

    • Materials Science
    • Laser Technology
    • Spectroscopy

    Background:

    • Selective removal of dissimilar materials like Cu/Al multilayers presents significant challenges in manufacturing.
    • Traditional methods often lack the precision and speed required for complex multilayer structures.

    Purpose of the Study:

    • To develop and demonstrate a laser adaptive processing technology (LAPT) for precise, selective removal of multilayer dissimilar materials.
    • To enable real-time analysis and adaptive control of laser processing parameters.

    Main Methods:

    • Utilized laser-induced breakdown spectroscopy (LIBS) to analyze material properties and composition based on characteristic spectral data.
    • Implemented a high-speed photoelectric detection method using a bandpass filter and avalanche photodetector (APD) for rapid signal acquisition.
    • Integrated a field-programmable gate array (FPGA) for digital control, enabling kHz-level online feedback and closed-loop control.

    Main Results:

    • Achieved in situ online detection of high-frequency pulse signals during laser scanning.
    • Realized kHz-level online feedback and closed-loop control for adaptive intelligent adjustment of laser processing parameters.
    • Demonstrated the selective removal of Cu/Al multilayer dissimilar materials with high precision.

    Conclusions:

    • LAPT offers a feasible and flexible solution for processing arbitrary multilayer dissimilar materials.
    • The developed system provides real-time adaptive control, enhancing processing accuracy and efficiency.
    • This technology opens new possibilities for advanced manufacturing involving complex material interfaces.