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Related Experiment Video

Updated: Jul 9, 2025

Fabrication and Design of Wood-Based High-Performance Composites
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Performance of hybrid Innegra-carbon fiber composites.

Uday Vaidya1,2,3, Balaji Thattaiparthasarthy4, Mark Janney5

  • 1Tickle College of Engineering, University of Tennessee, 1512 Middle Drive, Knoxville, TN, 37996, USA. uvaidya@utk.edu.

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|November 27, 2023
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This study explores Innegra-carbon fiber hybrid composites, showing Innegra enhances ductility by 18% and prevents brittle fracture. Hybrid designs offer tailored properties for advanced composite structures.

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Area of Science:

  • Materials Science
  • Composite Materials Engineering

Background:

  • Carbon fiber composites offer high stiffness but suffer from brittleness.
  • Polypropylene fibers (Innegra) provide ductility and toughness.
  • Hybridization aims to combine the benefits of different fiber types.

Purpose of the Study:

  • To evaluate the mechanical performance of Innegra-carbon fiber hybrid laminates.
  • To investigate the influence of Innegra's position on laminate properties.
  • To assess the impact resistance of these hybrid composites.

Main Methods:

  • Investigated eleven variants of Innegra-carbon fiber hybrid laminates.
  • Utilized both woven and discontinuous (3D deposition - 3DEP) carbon fibers.
  • Conducted tensile, flexure, compression, in-plane shear, and low-velocity impact tests.

Main Results:

  • Innegra improved composite strain (ductility) by over 18% and eliminated brittle fracture.
  • Laminate strength was governed by the Innegra-carbon fiber interface, with debonding as the primary failure mode.
  • 3DEP carbon fiber constituents exhibited superior in-plane shear resistance due to their 3D network.
  • Innegra-rich variants showed enhanced energy absorption under low-velocity impact (15-60 J).

Conclusions:

  • Innegra-carbon fiber hybridization offers a pathway to enhanced ductility and toughness in composites.
  • Laminate design, particularly Innegra placement, significantly affects mechanical properties.
  • 3D carbon fiber preforms enhance shear performance, while Innegra improves impact resistance.