Attapulgite-Based Stable Superhydrophobic Coatings for Preventing Rain Attenuation of 5G Radomes

Superhydrophobic coatings hold immense promise for various applications. However, their practical use is currently hindered by issues such as poor stability, high costs, and complex preparation processes. Here, we present the preparation of cost-effective and stable superhydrophobic coatings through fluorination of natural attapulgite (F-ATP) nanorods and subsequent solvent-induced phase separation of a silicone-modified polyester adhesive (SMPA) with the F-ATP nanorods dispersed in it. Phase separation of the F-ATP/SMPA system forms a uniform suspension of microaggregates, which can be easily utilized for preparing superhydrophobic coatings via spray coating. The coatings have a low-surface-energy hierarchical micro/nanostructure due to phase separation of SMPA and adhesion of F-ATP to it. Moreover, the effects of the solvent composition (i.e., phase separation degree of SMPA) and the SMPA/F-ATP mass ratio on the morphology, superhydrophobicity, and stability of the coatings were investigated. After systematic optimization, the coatings exhibit excellent static and dynamic superhydrophobicity as well as high mechanical, chemical, thermal, and UV aging stability. Finally, the coatings were applied to the 5G radome surface and showed good rain attenuation prevention performance. Thus, we are confident that the superhydrophobic coatings have great application potential due to their advantages of outstanding performance, straightforward preparation procedures, cost-effectiveness, etc.