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Updated: Apr 26, 2026

Rapid Manufacturing of Thin Soft Pneumatic Actuators and Robots
Published on: November 8, 2019
Ultrarobust Actuator Comprising High-Strength Carbon Fibers and Commercially Available Polycarbonate with
Jie Sheng1,2, Shengkun Jiang1,2, Tie Geng1
1Henan Provincial Engineering Laboratory of Automotive Composite Materials, School of Mechanical and Electrical Engineering, Henan University of Technology, Zhengzhou 450001, China.
Abstract:
Polymer-based actuators have gained extensive attention owing to their potential applications in aerospace, soft robotics, etc. However, poor mechanical properties, the inability of multi-stimuli response and programmable deformation, and the costly fabrication procedure have significantly hindered their practical application. Herein, these issues are overcome via a simple and scalable one-step molding method. The actuator is fabricated by hot-pressing commercial unidirectional carbon fiber/epoxy prepregs with a commodity PC membrane. Notable CTE differences between the CF and PC layers endow the bilayer actuator with fast and reliable actuation deformation. Benefiting from the high strength of CF, the actuator exhibits excellent mechanical performance. Moreover, the anisotropy of CF endows the actuator with design flexibility. Furthermore, the multifunction of CF makes the actuator capable of responding to thermal, optical, and electrical stimulation simultaneously. Based on the bilayer actuator, we successfully fabricated intelligent devices such as light-driven biomimetic flowers, intelligent grippers, and gesture-simulating apparatuses, which further validate the programmability and multi-stimuli response characteristics of this actuator. Strikingly, the prepared gripper possesses a grasping capacity approximately 31.2 times its own weight. It is thus believed that the concept presented paves the way for building next-generation robust robotics.
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