Direct extraction of lithium from ores by electrochemical leaching
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Updated: Jun 24, 2025

Non-aqueous Electrode Processing and Construction of Lithium-ion Coin Cells
Published on: February 1, 2016
Hanrui Zhang1, Ying Han2, Jianwei Lai1
1John and Willie Leone Family Department of Energy and Mineral Engineering, The Pennsylvania State University, University Park, PA, 16802, USA.
Abstract:
With the rapid increase in lithium consumption for electric vehicle applications, its price soared during the past decade. To secure a reliable and cost-effective supply chain, it is critical to unlock alternative lithium extraction resources beyond conventional brine. In this study, we develop an electrochemical method to directly leach lithium from α-phase spodumene. We find the H2O2 promoter can significantly reduce the leaching potential by facilitating the electron transfer and changing the reaction path. Upon leaching, β-phase spodumene shows a typical phase transformation to HAlSi2O6, while leached α-phase remains its original crystal phase with a lattice shrinkage. To demonstrate the scale-up potential of electrochemical leaching, we design a catalyst-modified high-throughput current collector for high loading of suspended spodumene, achieving a leaching current of 18 mA and a leaching efficiency of 92.2%. Electrochemical leaching will revolutionize traditional leaching and recycling processes by minimizing the environmental footprint and energy consumption.
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