Development and Integration of a Digital Twin Model for a Real Hydroelectric Power Plant

In this study, a digital twin model of a hydroelectric power plant has been created. Models of the entire power plant have been created and malfunction situations of a sensor located after the inlet valve of the plant have been analyzed using a programmable logic controller (PLC). As a feature of the digital twin (DT), the error prediction and prevention function has been studied specifically for the pressure sensor. The accuracy and reliability of the data obtained from the sensor are compared with the data obtained from the DT model. The comparison results are evaluated and erroneous data are identified. In this way, it is determined whether the malfunction occurring in the system is a real malfunction or a malfunction caused by measurement or connection errors. In the case of sensor failure or measurement-related malfunction, this situation is determined through the digital twin-based control mechanism. In the case of actual failure, the system is stopped, but in the case of measurement or connection errors, since the data are calculated by the DT model, the value in the specified region is known and thus there is no need to stop the system. This prevents production loss in the hydroelectric power plant by ensuring the continuity of the system in case of errors.