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Updated: Jun 21, 2025

Surrogate Model Development for Digital Experiments in Welding
Published on: March 28, 2025
Active learning for adaptive surrogate model improvement in high-dimensional problems
Yulin Guo1, Paromita Nath2, Sankaran Mahadevan1
1Department of Civil and Environmental Engineering, Vanderbilt University, Nashville, TN 37235 USA.
This study introduces an efficient method for building surrogate models with high-dimensional inputs and outputs. It uses active subspaces and adaptive learning to improve model accuracy for complex simulations, like additive manufacturing residual stress.
Area of Science:
- Computational Science and Engineering
- Machine Learning
- Materials Science
Background:
- Surrogate models are crucial for computationally expensive simulations.
- Existing adaptive learning methods struggle with high-dimensional outputs.
- Accurate modeling of complex systems like additive manufacturing is challenging.
Purpose of the Study:
- To develop an efficient approach for constructing and improving surrogate models for high-dimensional input and output problems.
- To address the limitations of current adaptive learning techniques in handling complex, high-dimensional outputs.
- To enhance the accuracy and efficiency of simulations for applications such as additive manufacturing.
Main Methods:
- Identified principal components and features of high-dimensional outputs.
- Applied active subspace technique to find low-dimensional input subspaces for each feature.
- Developed a novel low-dimensional adaptive learning strategy with an exploration-exploitation balance for high-dimensional outputs.
- Mapped new training samples back to the original space for physics model runs.
Main Results:
- Demonstrated the method's effectiveness on a numerical simulation of an additive manufacturing part.
- Successfully modeled high-dimensional residual stress fields with spatial variability.
- Investigated the impact of various adaptive learning parameters on performance.
Conclusions:
- The proposed method efficiently constructs and improves surrogate models for high-dimensional problems.
- The adaptive learning strategy effectively handles high-dimensional outputs by balancing exploration and exploitation.
- This approach offers a significant advancement for simulating complex engineering processes like additive manufacturing.
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