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Highly Parallel Droplet Dispensing Approach to Provide Homogeneous and Controllable Droplet Arrays for Diagnostic
Omid Rajabnia1,2, Andreas Ernst1, Nils Lass1
1BioFluidix GmbH, Georges-Köhler-Allee 302, 79110 Freiburg, Germany.
Micromachines
|July 27, 2024
Summary
We developed a novel parallel droplet dispensing method for precise thin layer fabrication. This technique ensures uniform coatings for applications like lateral flow tests and biosensors.
Area of Science:
- Biotechnology
- Materials Science
- Microfluidics
Background:
- Precise fabrication of thin layers is crucial for diagnostics and biosensors.
- Existing methods struggle with uniformity and control over small areas.
Purpose of the Study:
- To introduce a novel, highly parallel droplet dispensing approach.
- To achieve precise control over droplet parameters for uniform thin layer fabrication.
Main Methods:
- Direct liquid displacement using a piston in contact with the liquid.
- Utilizing an array of nozzles with varying diameters and pitches.
- Evaluating parameters to establish design rules for nozzle chips.
Main Results:
- Fabrication of homogeneous, precise thin layers on small defined areas (e.g., 1 × 1.4 mm²).
- Achieved tunable droplet volumes (200–800 pL) and velocities (0.5–2.5 m/s).
- Demonstrated high precision in X/Y extent and edge resolution.
Conclusions:
- The developed approach offers versatile and precise dispensing capabilities.
- Enables controlled coating for lateral flow tests, ELISA plates, and continuous glucose monitoring (CGM) biosensors.
- Provides general design rules for nozzle chip optimization.

