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Development of a Flexible Produce Supply Chain Food Safety Risk Model: Comparing Tradeoffs Between Improved Process
Gabriella Pinto1, Gustavo A Reyes1, Cecil Barnett-Neefs1
1Department of Food Science and Human Nutrition, University of Illinois Urbana-Champaign, Urbana, Illinois, USA.
Journal of Food Protection
|October 31, 2024
Summary
A new model evaluates food safety interventions in produce supply chains. Improved process controls reduce recall risk more effectively than additional testing, minimizing food waste.
Area of Science:
- Food Safety
- Risk Assessment
- Supply Chain Management
Background:
- The produce industry requires tools to assess food safety interventions and guide investment.
- Evaluating the impact of microbial contamination and control measures is crucial for public health and economic stability.
Purpose of the Study:
- To develop and apply a model for evaluating food safety interventions in produce supply chains.
- To compare the effectiveness of additional product testing versus improved process controls in reducing contamination risks.
Main Methods:
- A generic produce supply chain model was developed in R and made accessible via Shiny.
- Microbial contamination events, increases, reductions, and testing were simulated.
- Two risk metrics were used: overall risk of a positive test (recall proxy) and number of highest-risk lots (public health proxy).
Main Results:
- High variability in contamination significantly increases baseline risk compared to low variability.
- Improved process controls demonstrated superior reduction in recall risk compared to additional product testing.
- While both interventions eliminated highest-risk lots under high variability, additional testing led to greater rejection of lower-risk lots, indicating potential food waste.
Conclusions:
- The developed model effectively evaluates tradeoffs between food safety interventions using industry-relevant metrics.
- Improved process controls appear more effective in reducing public health and recall risks while minimizing food waste.
- The model is adaptable for assessing various commodities, supply chain stages, and interventions.

