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Design and Optimization of a Fan-Out Wafer-Level Packaging- Based Integrated Passive Device Structure for FMCW Radar

Jiajie Yang1, Lixin Xu1, Ke Yang1

  • 1School of Mechatronical Engineering, Beijing Institute of Technology, Beijing 100081, China.

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This study introduces an optimized integrated passive device (IPD) using fan-out wafer-level packaging (FOWLP) for frequency-modulated continuous wave (FMCW) radar systems, significantly improving performance and reducing noise figure.

Keywords:
electromagnetic simulationfan-out wafer level packageintegrated passive deviceoptimizationsurrogate model

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Area of Science:

  • Electrical Engineering
  • Microwave Engineering
  • Radar Systems

Background:

  • Frequency-modulated continuous wave (FMCW) radar systems require efficient integration of passive components.
  • Existing integrated passive device (IPD) structures face challenges in accommodating large components like antennas.
  • Enhancing integration efficiency and performance is crucial for advanced FMCW radar applications.

Purpose of the Study:

  • To present a novel integrated passive device (IPD) structure based on fan-out wafer-level packaging (FOWLP) for FMCW radar front-end applications.
  • To introduce a new metric for assessing the impact of IPD structures on the average noise figure in FMCW systems.
  • To optimize the IPD structure for improved performance, including noise figure and gain.

Main Methods:

  • Development of a new metric to evaluate the average noise figure in FMCW systems.
  • Application of support vector machine (SVM) for electromagnetic simulation.
  • Utilization of the genetic algorithm (GA) for optimization of the IPD structure.
  • FOWLP technology for device fabrication.

Main Results:

  • The optimized IPD structure achieves over 35 dB isolation between transmitter and receiver.
  • The optimized device significantly lowers the average noise figure by 15.2 dB compared to empirical models.
  • Maximum gain is increased by 4.19 dB.
  • Optimization reduced computation time from 12 minutes to under 1 millisecond, with full optimization in under 100 seconds.

Conclusions:

  • The proposed FOWLP-based IPD structure offers enhanced integration efficiency and superior performance for FMCW radar systems.
  • The novel metric and optimization approach effectively improve key performance parameters like noise figure and gain.
  • This work paves the way for more compact and higher-performance FMCW radar modules.