Non-contact sensor module for rapid detection of extravasation during intravenous drug administration

Intravenous drug administration delivers medication directly into the bloodstream, providing rapid and controlled effects, making it highly beneficial for emergencies or when immediate drug action is required. However, several risks are associated with intravenous drug administration, including infiltration and extravasation, which can lead to serious complications due to the rapid absorption of medication to the surrounding tissues. To prevent complications, here we proposed a non-contact sensor module to rapidly detect such events. The system does not interfere with the human skin, nor contaminating the flowing medication since only biocompatible materials are exposed to the liquid. The proposed sensor module was assembled as a flow channel with flow rate and pressure sensing functions. The flow rate sensing was realized using a micromachined thermal flow sensor fabricated on a thin polyimide film, while the pressure sensing was realized using a diaphragm structure and a MEMS pressure sensor. Basic characteristics of each function was evaluated and a proof of concept experiment demonstrated a rapid detection of infiltration/extravasation within a few s. Measurement of leaked fluid volume during the event was also demonstrated.