Multi-Parametric Optimization of 3D-Printed Components

This study explores the experimental and theoretical optimization of process parameters to improve the quality of 3D-printed parts produced using the Fused Deposition Modeling technique. To ensure the cost-effective production of high-quality components, advancements in printing strategies are essential. This research identifies optimal 3D printing strategies to enhance the quality of finished products. Form and dimensional tolerances were assessed using a 3D Coordinate Measuring Machine, and the resulting data were analyzed via Design Expert software version 9.0.6.2. Design Expert for experimental design was utilized and an Analysis of Variance was conducted to validate the models' accuracy. The results indicate that a 45° raster angle, combined with internal raster values between 0.5048 and 0.726, minimizes flatness, cylindricity, and dimensional deviations by optimizing deposition patterns and thermal dynamics. Internal raster values below 0.308 resulted in insufficient support and greater deviations, while higher values enhanced stability through improved interlayer adhesion. Experimental validation confirmed these parameter settings as optimal for producing precise and consistent 3D-printed parts.