Mechanics of Bio-Inspired Protective Scales

Natural armors found in animals like fish and armadillos offer inspiration for designing protective systems that balance puncture resistance and flexibility. Although segmented armors have been used historically, modern applications are hindered by a limited understanding of their mechanics. This study addresses these challenges by presenting two novel bio-inspired scale structures with overlapping and staggered configurations, modeled after the elasmoid designs found in fish. Their shapes differ significantly from other artificial scales commonly described in the literature, which are typically flat. Instead, these scales feature a support that extends vertically from the substrate, transitioning into an inclined surface that serves as the protective component. Finite element method tests evaluated their performance in puncture resistance and flexibility. The results showed that one type of scale provided better puncture resistance, while the other type offered greater flexibility. These findings highlight how small geometric variations can significantly influence the balance between protection and flexibility. The results offer new insights into the mechanisms of natural armor and propose innovative designs for personal protective equipment, such as bulletproof vests, protective gloves, and fireproof systems. The finite element simulations employed to test the protective systems can also serve as valuable tools for the scientific community to assess and refine designs.