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X-ray Crystallography02:18

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Updated: May 15, 2025

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A novel method for through-silicon via characterization based on diffraction fringe analysis.

Pengfei Lin1, Kuan Lu1, ChaBum Lee1

  • 1J. Mike Walker '66 Department of Mechanical Engineering, Texas A&M University, 3123 TAMU, College Station, TX 77843-3123, United States.

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Summary
This summary is machine-generated.

A new method uses infrared laser diffraction patterns to measure critical dimensions of through-silicon vias (TSVs). This non-destructive technique offers a low-cost, high-efficiency solution for semiconductor metrology challenges.

Keywords:
Diffraction patternFinite difference frequency domain (FDFD)InspectionMetrologyThrough-silicon via (TSV)

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Area of Science:

  • Semiconductor Manufacturing
  • Metrology and Measurement Science
  • Optical Physics

Background:

  • Precision metrology of through-silicon vias (TSVs) is crucial in the semiconductor industry.
  • Shrinking critical dimensions (CD) of TSVs present significant measurement challenges.
  • Existing metrology methods may be costly, destructive, or lack efficiency for advanced nodes.

Purpose of the Study:

  • To introduce a novel, non-destructive method for characterizing geometric features of TSVs.
  • To establish a computational approach for TSV metrology using optical principles.
  • To provide a cost-effective and efficient solution for TSV dimensional analysis.

Main Methods:

  • Illumination of TSVs with a collimated infrared laser beam.
  • Analysis of diffraction interferometric fringe patterns generated at TSV edges.
  • Computational characterization of multiple geometric features from fringe data.

Main Results:

  • Successfully characterized multiple geometric parameters of TSVs.
  • Validated the computational approach through experimental measurements.
  • Demonstrated the non-destructive nature of the proposed metrology technique.

Conclusions:

  • The novel laser diffraction method provides accurate TSV geometric characterization.
  • This approach offers a low-cost, high-efficiency, and non-destructive solution for TSV metrology.
  • The technique is suitable for addressing the metrology challenges posed by shrinking TSV dimensions.