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A New Pallet-Positioning Method Based on a Lightweight Component Segmentation Network for AGV Toward Intelligent
Bin Wu1, Shijie Wang1, Yi Lu1
1College of Mechanical and Electronic Engineering, Nanjing Forestry University, Nanjing 210037, China.
Sensors (Basel, Switzerland)
|April 12, 2025
Summary
This study introduces a new lightweight network for precise pallet segmentation and localization in warehouses, improving automated guided vehicle (AGV) operations. The method enhances accuracy by over 10% and processing speed by 32%, boosting warehouse efficiency.
Area of Science:
- Computer Vision
- Robotics
- Artificial Intelligence
Background:
- Automated Guided Vehicles (AGVs) face challenges in warehouses due to varied pallet sizes, hindering operational efficiency.
- Existing semantic segmentation models struggle to balance spatial details and high-level semantic information, leading to redundant computations.
Purpose of the Study:
- To propose a lightweight component segmentation network for precise pallet segmentation and localization.
- To address the limitations of existing models in handling diverse pallet shapes and sizes for automated picking.
Main Methods:
- A novel lightweight component segmentation network with a dual-attention mechanism and an encoder-decoder architecture.
- Integration of a residual structure to reduce network parameters and mitigate gradient issues.
- Utilizing dual-branch input images to extract multi-scale features for enhanced segmentation.
Main Results:
- Achieved precise segmentation of various pallet types using limited annotated images.
- Demonstrated robustness in pallet localization under varying illumination and background noise.
- Improved accuracy by 10.41% and image processing speed by 32.8% compared to traditional models.
Conclusions:
- The proposed network effectively segments and localizes multi-category pallets in complex warehousing environments.
- The method enhances AGV operational efficiency through accurate pallet identification and positioning.
- Validated robustness and performance in real-world warehousing scenarios with diverse conditions.

