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Updated: May 20, 2025

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Treatment of Facial Deformities using 3D Planning and Printing of Patient-Specific Implants
Published on: May 23, 2020
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Integrating Virtual Planning and three-dimensional Printing for Craniofacial Trauma Management
Alessandro Tel1, Massimo Robiony1, Salvatore Sembronio1
1Clinic of Maxillofacial Surgery, Head & Neck and Neuroscience Department, Academic Hospital of Udine, Udine, Italy.
Summary
Virtual surgical planning (VSP) for craniofacial trauma presents unique challenges. This study proposes a classification system and workflow to improve virtual reduction and surgical accuracy in complex cases.
Area of Science:
- Craniofacial surgery
- Medical imaging
- 3D modeling
Background:
- Virtual surgical planning (VSP) in craniofacial trauma is complex due to intricate fracture patterns and anatomical variations.
- Key challenges include accurate segmentation of trauma models, virtual reduction for anatomical restoration, and enhancing surgical precision.
Purpose of the Study:
- To propose a classification model for craniofacial trauma to guide VSP.
- To outline a general workflow for VSP in complex craniofacial trauma, including panfacial injuries.
Main Methods:
- Development of a classification system categorizing trauma into occlusion-impairing and occlusion-nonimpairing types.
- Integration of advanced imaging techniques and 3D printing within the VSP workflow.
Main Results:
- The proposed classification aids in addressing specific challenges of VSP in different craniofacial trauma patterns.
- The outlined workflow provides a structured approach to VSP for complex cases.
Conclusions:
- A systematic approach, including a novel classification and workflow, can enhance the effectiveness of VSP in managing craniofacial trauma.
- VSP, utilizing advanced imaging and 3D printing, is crucial for improving surgical accuracy and outcomes in complex craniofacial reconstructions.

