Tensile Deformation and Transverse Strain Behavior of Carbon Black-UHMWPE Composites

Electrically conductive composites of ultra-high molecular weight polyethylene (UHMWPE) may be of interest as strain sensors for event detection in high-strain scenarios, with potential applications in ballistics or orthopedics. In this study, geometric deformations of electrically conductive composites of UHMWPE were quantified for large plastic strains via physical measurements. These measurements were compared to neat (non-composite) control materials, and to geometrical behaviors predicted under volume conservation assumptions. This study found that material geometry remained close to that predicted by volume conservation at low-to-moderate plastic strains, with differences exceeding 5% only above 100% nominal strain. Materials with higher filler loading experienced a greater increase in measured volume than neat controls, particularly at higher strains. The results suggest that this difference could be due in part to volumetric opening in the composite materials with high filler loading. Finally, necking behavior was observed and quantified in this study, presenting another effect that should be taken into account for future work characterizing the electrical behavior of these materials under large plastic deformations. The results of this study thus lay the foundation for further characterization of these electrically-conductive composites, and to determine their intrinsic electrical properties as a function of strain in particular.