A Vision-Based Single-Sensor Approach for Identification and Localization of Unloading Hoppers

To promote the automation and intelligence of rail freight, the accurate identification and localization of bulk cargo unloading hoppers have become a key technical challenge. Under the technological wave driven by the deep integration of Industry 4.0 and artificial intelligence, the bulk cargo unloading process is undergoing a significant transformation from manual operation to intelligent control. In response to this demand, this paper proposes a vision-based 3D localization system for unloading hoppers, which adopts a single visual sensor architecture and integrates three core modules: object detection, corner extraction, and 3D localization. Firstly, a lightweight hybrid attention mechanism is incorporated into the YOLOv5 network to enable edge deployment and enhance the detection accuracy of unloading hoppers in complex industrial scenarios. Secondly, an image processing approach combining depth consistency constraint (DCC) and geometric structure constraints is designed to achieve sub-pixel level extraction of key corner points. Finally, a real-time 3D localization method is realized by integrating corner-based initialization with an RGB-D SLAM tracking mechanism. Experimental results demonstrate that the proposed system achieves an average localization accuracy of 97.07% under challenging working conditions. This system effectively meets the comprehensive requirements of automation, intelligence, and high precision in railway bulk cargo unloading processes, and exhibits strong engineering practicality and application potential.