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Residual Stresses in Metal Manufacturing: A Bibliometric Review
Diego Vergara1, Pablo Fernández-Arias1, Edwan Anderson Ariza-Echeverri2
1Technology, Instruction and Design in Engineering and Education Research Group (TiDEE.rg), Catholic University of Avila, C/Canteros s/n, 05005 Ávila, Spain.
Materials (Basel, Switzerland)
|August 14, 2025
Summary
Controlling residual stresses is vital for modern metal manufacturing. This review highlights research trends in welding, additive manufacturing, and machining, focusing on simulation and experimental validation for improved material performance.
Area of Science:
- Materials Science and Engineering
- Manufacturing Engineering
- Computational Mechanics
Background:
- Modern manufacturing demands precise control of residual stresses for structural integrity and performance.
- Residual stresses significantly impact mechanical behavior and service life in metal components.
- Key manufacturing processes like welding, additive manufacturing, and machining induce complex stress gradients.
Purpose of the Study:
- To conduct a bibliometric review of residual stress research in metal manufacturing from 2019-2024.
- To identify emerging trends, thematic clusters, and global research collaborations.
- To provide a comprehensive overview and strategic directions for future research.
Main Methods:
- Bibliometric analysis of publications from Scopus and Web of Science databases.
- Analysis of research output evolution, collaboration networks, and process-specific contributions.
- Identification of key thematic clusters and emerging trends in simulation and experimental validation.
Main Results:
- Significant research focus on welding, additive manufacturing, and machining processes.
- Emerging trends include simulation-based prediction (e.g., finite element method), heat treatment optimization, and defect prevention.
- Key clusters involve process-induced microstructural changes, mechanical property enhancement, and integrated modeling-experimental approaches.
Conclusions:
- Residual stress management is critical for advanced metal manufacturing.
- Future research should focus on integrating advanced simulation techniques with experimental validation.
- Strategic directions include optimizing processes for enhanced material performance and reliability.
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