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Enhancing the Dendritic Tolerance of NASICON-Based Electrolytes by Grain Boundary Engineering
Wei Shan1,2, Jiayu Chen1,2, Xiaoyang Wei1,2
1The State Key Lab High Performance Ceram & Superfine, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050, China.
ACS Applied Materials & Interfaces
|September 26, 2025
Summary
A new grain boundary modification strategy enhances NASICON-type ceramics for solid-state electrolytes in all-solid-state batteries. This method improves mechanical strength and ionic conductivity, enabling stable battery performance and inhibiting dendrite growth.
Area of Science:
- Materials Science
- Electrochemistry
- Solid-State Chemistry
Background:
- NASICON-type ceramics (Na1+xZr2SixP3-xO12) are promising solid-state electrolytes (SSEs) for all-solid-state batteries (ASSBs).
- Grain boundary properties significantly influence the performance and safety of SSEs.
- Developing SSEs with high ionic conductivity and mechanical stability is crucial for practical ASSBs.
Purpose of the Study:
- To propose and investigate a grain boundary modification strategy for NASICON-type ceramics using liquid-sintering.
- To enhance the performance of Na3.3Mg0.15Zr1.85Si2PO12 (MNZSP) ceramics as SSEs.
- To improve dendrite inhibition and mechanical properties of SSEs for safer ASSBs.
Main Methods:
- Liquid-sintering method utilizing Na3AlF6 addition.
- Microstructural characterization of grain boundary phases.
- Electrochemical testing of symmetric and full cells, including critical current density (CCD) and cycling stability measurements.
Main Results:
- Addition of Na3AlF6 creates an amorphous and nanocrystalline grain boundary phase in MNZSP ceramics.
- This modification enhances mechanical strength and inhibits sodium dendrite penetration.
- Achieved high CCD of 2.1 mA cm-2 and over 1200 h cycling stability in symmetric cells.
- Full cells demonstrated high capacity (99.1 mAh g-1) and stable cycling for 200 cycles.
Conclusions:
- Grain boundary modification via liquid sintering is an effective strategy for developing high-performance SSEs.
- The enhanced MNZSP ceramics show great potential for practical, high-performance ASSBs.
- This approach offers a pathway to overcome key challenges in SSE development for safer batteries.

