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Design and blast mitigation of solid pyramid structure for personnel
Shufan Lu1,2,3, Yuan Li4,5, Tao Suo1,3
1Institute of Extreme Mechanics, School of Aeronautics, Northwestern Polytechnical University, Xi'an, 710072, China.
Scientific Reports
|October 7, 2025
Summary
This study presents a 3D-printed solid pyramid structure for blast wave protection. Concave pyramid designs with increased height offer superior personnel safety from explosive shock waves.
Area of Science:
- Mechanical Engineering
- Materials Science
- Protective Equipment Design
Background:
- Blasting shock waves present severe risks to human life.
- Effective blast mitigation strategies are crucial for personnel safety.
- Existing protective measures require further advancement.
Purpose of the Study:
- To introduce and evaluate a novel solid pyramid structure for blast wave mitigation.
- To investigate the influence of pyramid geometry (height, surface configuration) on protective capabilities.
- To elucidate the mechanisms behind blast mitigation using numerical simulations.
Main Methods:
- Design and fabrication of solid pyramid specimens with varying heights and surface features using 3D printing.
- Assessment of explosion mitigation performance via shock tube testing.
- Numerical simulations to analyze contributing factors and mechanisms of blast mitigation.
Main Results:
- The solid pyramid structure demonstrates significant effectiveness in protecting against blast loading.
- Blast mitigation performance improves with increasing pyramid height.
- Concave pyramid designs show superior protection compared to convex and flat configurations.
- Numerical simulations provide insights into the underlying mechanisms of blast wave attenuation.
Conclusions:
- The developed solid pyramid structure is a viable solution for personnel blast protection.
- Geometric optimization, particularly concave surfaces and increased height, enhances mitigation effects.
- This research offers valuable data for developing advanced protective equipment against blast threats.
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