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Multifunctional Interfacial Engineering Enables Stable MnO2 Cathodes for Aqueous Zinc-Ion Batteries
Ziyang Cai1, Mengqi Zhou1, Weiliang Sun1
1Department of Chemistry, Zhejiang University, Hangzhou 310027, China.
ACS Applied Materials & Interfaces
|November 6, 2025
Summary
Rechargeable aqueous zinc-manganese dioxide (Zn-MnO2) batteries show promise for energy storage. Dual-layer coating of ZIF-8/polypyrrole on MnO2 cathodes enhances stability and conductivity, enabling long-lasting, high-performance batteries.
Area of Science:
- Materials Science
- Electrochemistry
- Energy Storage
Background:
- Rechargeable aqueous zinc-manganese dioxide (Zn-MnO2) batteries offer safe, low-cost, high-potential energy storage solutions.
- Challenges include unstable interface reactions and low electrical conductivity in MnO2 cathodes, hindering performance.
- Addressing these issues is crucial for advancing Zn-MnO2 battery technology for large-scale applications.
Purpose of the Study:
- To develop an interfacial engineering strategy for MnO2 cathodes in aqueous Zn-MnO2 batteries.
- To enhance electrochemical performance by stabilizing Mn2+/MnO2 chemistry and improving conductivity.
- To validate the practical viability of the engineered cathode for energy storage.
Main Methods:
- Fabrication of a dual-layer coating of ZIF-8 (outer) and polypyrrole (inner) on MnO2, termed ZPM.
- Characterization of the ZPM cathode's interfacial properties and electrochemical performance.
- Testing of coin cells and ampere-hour pouch cells to evaluate rate capability, cycling stability, and capacity.
Main Results:
- The ZIF-8 outer layer stabilized Mn2+ dissolution/deposition, while the polypyrrole inner layer formed a conductive network.
- The ZPM cathode exhibited exceptional rate performance and a prolonged lifespan of 5000 cycles with minimal attenuation (0.00925% per cycle at 10C).
- An ampere-hour pouch cell demonstrated a total capacity of 1068.4 mAh with a high areal capacity of 2.5 mAh cm-2.
Conclusions:
- The dual-layer interfacial engineering approach effectively addresses key limitations in aqueous Zn-MnO2 batteries.
- The ZPM cathode offers a promising pathway for developing high-performance, long-lasting rechargeable aqueous zinc batteries.
- This strategy provides valuable insights for optimizing electrode-electrolyte interfaces in similar energy storage systems.

