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Real-Time Whole-Body Contact Estimation of Continuum Robots Using Multiplexed Fibers for Embodied Actuation and
Zecai Lin1,2, Jingyuan Xia1,2, Zheng Xu1,2
1The Institute of Medical Robotics, Shanghai Jiao Tong University, Shanghai, China.
Soft Robotics
|November 7, 2025
Summary
This study introduces a real-time framework for estimating contact forces in millimeter continuum robots using neural networks and actuation data. This enables safer delicate manipulation in confined spaces by accurately sensing robot-environment interactions.
Area of Science:
- Robotics
- Medical Devices
- Machine Intelligence
Background:
- Millimeter cable-driven continuum robots offer shape conforming and dexterous manipulation for confined environments like endoluminal interventions.
- Accurate force interaction quantification is crucial for shape adjustment and preventing damage to delicate luminal structures during manipulation.
Purpose of the Study:
- To develop a real-time, whole-body contact estimation framework for small-scale continuum robots.
- To enable safer and more precise manipulation in constrained environments through advanced sensing capabilities.
Main Methods:
- A framework combining actuation fibers and model-informed neural networks was developed, treating contact estimation as an inverse problem.
- Rod theory formulated the physical relationship between external contact, internal actuation, and shape sensing.
- Generative adversarial networks (GANs) were used for data augmentation, and an automatic data acquisition platform was created to minimize real-world data requirements.
Main Results:
- The framework achieved high accuracy in estimating 3D contact position (1.7 mm error) and contact force magnitude (8.7 mN error).
- Real-time estimation was demonstrated at a frequency of 25 Hz.
- Experiments on notched continuum robots validated the general applicability and accuracy of the approach.
Conclusions:
- The proposed framework enables precise, real-time force estimation for millimeter continuum robots.
- This technology facilitates safer operations in confined spaces by providing crucial sensory feedback.
- It paves the way for integrating simultaneous actuation and sensing using multiplexed fibers in continuum robots.

