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Design and labeling differences between generic and reference listed drug inhalers: human factors considerations in
Brian D Nguyen1,2, Monifa Vaughn-Cooke1,2
1Grado Department of Industrial and Systems Engineering, Virginia Tech School of Engineering, Blacksburg, VA, USA.
Generic inhaler design and labeling variations can lead to use errors and impact patient adherence. These differences, even with therapeutic equivalence, may affect how patients use their medication devices.
Area of Science:
- Pharmaceutical Sciences
- Medical Device Design
- Patient Adherence Research
Background:
- Generic inhalers are approved based on therapeutic equivalence to reference listed drugs (RLDs).
- However, subtle design and labeling differences between generic and RLD inhalers may affect usability and patient adherence.
- Limited comparative use data exists for these drug-device combination products, creating knowledge gaps regarding design variations and use errors.
Purpose of the Study:
- To systematically compare the physical characteristics, labeling, and instructional cues of reference listed drug (RLD) inhalers and their US FDA-approved generic counterparts.
- To identify specific design and labeling variations that could potentially lead to inhaler use errors.
- To understand the implications of these differences on product usability and patient adherence.
Main Methods:
- A systematic comparison of five RLD inhalers and eight US FDA-approved generic inhalers was conducted.
- A structured framework was employed to classify and analyze physical attributes, labeling elements, and instructional content.
- Data was sourced from publicly available materials, including the US FDA Orange Book.
Main Results:
- Significant differences were observed across all compared inhaler groups.
- Variations included device shape, mouthpiece design, dose counter placement, handling techniques, and instructional clarity.
- Group 1 exhibited the most pronounced differences, potentially leading to incorrect device handling, reduced drug deposition, and challenges in learning proper technique.
Conclusions:
- Design and labeling discrepancies between generic and RLD inhalers can introduce usability challenges, impacting correct usage and patient adherence.
- These differences may lead to cognitive and physical use errors.
- Future research should integrate user testing, digital human modeling, and diverse patient populations to further assess the impact of these variations.
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