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Inverse design of periodic microstructures with targeted nonlinear mechanical behaviour.

Dilaksan Thillaithevan1, Ryan Murphy1, Robert Hewson1

  • 1Department of Aeronautics, Imperial College London, London, UK.

Structural and Multidisciplinary Optimization : Journal of the International Society for Structural and Multidisciplinary Optimization
|November 24, 2025
PubMed
Summary
This summary is machine-generated.

This study presents a new inverse design method for creating microstructures with specific nonlinear mechanical behaviors. The framework optimizes microstructure topology to achieve desired stress-strain relationships for advanced material design.

Keywords:
Finite strainHyperelasticityInverse designInverse homogenizationMetamaterialsPeriodic microstructuresTopology optimization

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Area of Science:

  • Materials Science
  • Mechanical Engineering
  • Computational Mechanics

Background:

  • Designing materials with specific nonlinear mechanical responses is crucial for advanced applications.
  • Tailoring microstructure properties often involves complex optimization challenges.

Purpose of the Study:

  • To introduce an inverse design framework for precisely controlling nonlinear mechanical responses in periodic microstructures.
  • To achieve prescribed nonlinear stress-strain relationships through topology optimization.

Main Methods:

  • Utilizing a deformation-driven homogenization framework.
  • Implementing strongly enforced periodic boundary conditions and removing translational nullspace to simplify constraint handling.
  • Leveraging automatic differentiation for efficient gradient calculation in optimization.
  • Proposing an intermediate density penalty constraint for discrete design.

Main Results:

  • Demonstrated the framework's efficacy through numerical examples.
  • Showcased microstructures with targeted nonlinear behaviors, including softening, stiffening, and directional properties.
  • Successfully minimized the error between target and realized material properties.

Conclusions:

  • The proposed inverse design framework enables precise tailoring of nonlinear mechanical responses in microstructures.
  • The methodology simplifies implementation and effectively guides the design of discrete microstructures with desired properties.
  • This approach offers a powerful tool for developing advanced materials with customized mechanical performance.