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Fatigue occurs when materials rupture under repeated or fluctuating loads, even at stress levels far below their static breaking strength. It typically results in brittle failure, even for ductile materials. It is a critical consideration in designing machines and structural components subjected to repetitive or varying loads. The nature of these loadings can range from fluctuating loads like unbalanced pump impellers causing vibrations to repeatedly bending a thin steel rod wire back and forth...
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Brittle materials, including glass, cast iron, and stone, exhibit unique characteristics. They fracture without considerable change in their elongation rate, indicating that their breaking and ultimate strength are equivalent. Such materials also show lower strain levels at the point of rupture. The failure in brittle materials predominantly results from normal stresses, as evidenced by the rupture created along a surface perpendicular to the applied load. These materials do not display...
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Material Fracturing and Failure Simulation Datasets.

Ryley G Hill1, Kai Gao2, Aleksandra Pachalieva2

  • 1National Security Earth Science Group, Earth and Environmental Sciences Division, Los Alamos National Laboratory, Los Alamos, NM, 87545, USA. rghill@lanl.gov.

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|December 13, 2025
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Summary
This summary is machine-generated.

This study introduces a large dataset of simulated fracture evolution across five materials, generated using phase-field and finite-discrete element methods. This data supports developing machine learning models for predicting material failure.

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Area of Science:

  • Physics
  • Materials Science
  • Computational Mechanics

Background:

  • Fracture phenomena are critical in diverse fields like infrastructure, aerospace, and geophysics.
  • Predicting material failure requires robust simulation data.
  • Existing simulation methods vary in fidelity and efficiency.

Purpose of the Study:

  • To present a comprehensive dataset of simulated fracture evolution and material failure.
  • To support the development of machine learning models for failure prediction.
  • To provide a foundation for future research in computational fracture mechanics.

Main Methods:

  • Generated fracture data using two distinct numerical solvers: phase-field and finite-discrete element method (FDEM).
  • Simulated five materials: PBX, anisotropic shale, tungsten, aluminum, and steel.
  • Conducted extensive simulations under various loading conditions (uniaxial and biaxial tension) with randomized initial fractures.

Main Results:

  • Created a diverse dataset encompassing 490,000 simulation cases.
  • Captured temporal fracture propagation dynamics for each simulation.
  • The dataset includes detailed information on fracture evolution under different material properties and stress states.

Conclusions:

  • The presented dataset is a valuable resource for advancing computational material failure analysis.
  • It enables the development and validation of machine learning approaches for predicting fracture.
  • Facilitates future research in fundamental physics and engineering applications of fracture mechanics.