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Designing FeCo-NC-Based Air Cathode for Sustained Zn-Air Flow Batteries Through Equipping Electrocatalyst with
Danni Wang1, Yaqun Wang2, YueShuai Wang3
1School of Materials Science and Engineering, Ocean University of China, Qingdao, China.
Small (Weinheim an Der Bergstrasse, Germany)
|January 8, 2026
Summary
This study introduces a novel FeCo-NC air cathode for zinc-air flow batteries (ZnAFB). The new catalyst enhances performance and durability, paving the way for efficient large-scale energy storage solutions.
Area of Science:
- Electrochemistry
- Materials Science
- Energy Storage
Background:
- Zinc-air flow batteries (ZnAFB) are crucial for large-scale energy storage.
- Improving ZnAFB performance hinges on advanced cathode electrocatalysts and air cathode infrastructure.
Purpose of the Study:
- To develop a highly active and durable FeCo-NC-based air cathode for ZnAFB.
- To investigate the catalytic mechanism and interfacial water behavior at the electrode surface.
Main Methods:
- Fabrication of a Fe7Co3@Fe-N3&Co-N3 catalyst (Fe8Co2@FeCo-NC) on an Fe-NC support.
- Utilized ab initio molecular dynamics (AIMD) and in situ Raman spectroscopy to study interfacial water.
- Assembled and tested Zn-air batteries (ZnAB) and ZnAFB devices.
Main Results:
- The Fe8Co2@FeCo-NC catalyst demonstrated enhanced bifunctional catalytic activity and reaction kinetics.
- AIMD and Raman spectroscopy revealed improved interfacial water management, facilitating faster intermediate transfer.
- The ZnAFB achieved a high power density of 208 mW cm-2 and a discharge capacity of 56 mAh cm-2.
- Exceptional durability was observed, with uninterrupted operation for 469 hours at 28 mAh cm-2.
Conclusions:
- The FeCo-NC air cathode significantly boosts ZnAFB performance and longevity.
- Optimized interfacial water dynamics are key to efficient electrocatalysis in ZnAFB.
- This work presents a promising low-cost catalyst for next-generation energy storage systems.

