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Updated: Jan 18, 2026

Hydrogen Production and Utilization in a Membrane Reactor
Published on: March 10, 2023
Dual Chloride Confinement in Noble Metal-Doped NiV LDH Catalysts Enables Stable Industrial-Level Seawater
Kai Liu1, Yaohai Cai1, Xiaotian Wei1
1Guangdong Provincial Key Laboratory of New Energy Materials Service Safety, College of Materials Science and Engineering, Shenzhen University, Shenzhen, 518060, People's Republic of China.
Abstract:
Seawater electrolysis is an appealing route toward sustainable hydrogen production, yet its practical deployment is hindered by severe chloride-induced corrosion and parasitic chlorine oxidation. Here, we report noble metal-doped NiV layered double hydroxides (LDHs) that integrate electronic modulation with a dual chloride confinement mechanism. Ir incorporation simultaneously establishes strong Ir-Cl coordination and dynamically regenerated VO43- layers, producing an adaptive electrostatic shield that effectively suppresses chloride penetration. As a result, Ir-NiV LDH delivers nearly 100% oxygen evolution reaction selectivity and outstanding stability over 2750 h at 500 mA cm-2. Meanwhile, Ru doping optimizes the hydrogen evolution pathway, enabling a low overpotential of 195 mV and >2350 h durability. When paired in a twso-electrode electrolyzer, the Ru-NiVLDH||Ir-NiVLDH system exhibits industrial-level performance and unprecedented robustness in alkaline seawater. This dual chloride confinement concept provides a general framework for catalyst design in corrosive ionic environments, extending beyond seawater splitting toward other electrochemical energy conversion processes.
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