3D-Printed Versus Conventional Dental Provisional Resins: A Comparative Study

Background and Objectives: This study aimed to evaluate and compare the effects of immersion and brushing on resins used for temporary crowns, including two 3D-printed resins (Nanolab and PrintaX) and one self-curing resin (Duralay), with different surface finishing protocols. Materials and Methods: Printed specimens were designed using specialized software, followed by slicing and printing. Self-curing resin samples were fabricated using silicone matrices, with the printed specimens serving as references. Square samples (7.0 × 7.0 × 2.0 mm, n = 90) were divided into three groups based on surface finishing: extrinsic pigment with glaze, glaze only, and polish only. The samples were immersed in 15 mL of cola soft drink, energy drink, or distilled water for six days at 37 °C in a dark environment before undergoing a brushing test (180 cycles/minute, 65,700 cycles, 2 N, 37 °C). Color alterations, surface roughness, and Knoop microhardness were then analyzed. Results: Statistical analyses revealed that all factors significantly influenced the tested properties (p < 0.05). Nanolab exhibited the most pronounced color alterations, with ∆E₀₀ values reaching up to 22.21 ± 3.13 in specific conditions (e.g., Glaze, Cola soft drink). It also presented increased surface roughness, particularly when compared to PrintaX. Conversely, Duralay consistently displayed the highest Knoop microhardness changes (e.g., ranging from -1.84 ± 0.36 to 0.47 ± 0.45 in different conditions) across most experimental groups. Polishing consistently provided better outcomes in terms of color stability, surface roughness, and microhardness compared to extrinsic pigment + glaze or glaze-only treatments. The first immersion generally led to the greatest color change. Conclusions: The acidic challenge promoted significant changes in the optical and surface properties of the evaluated resins, increasing ∆E₀₀ and roughness and reducing microhardness to different extents depending on the material. Clinically, these findings highlight the relevance of material selection and limiting exposure to acidic beverages during provisional use.