Water resistance degradation and sulfate leaching behavior in phosphogypsum-based composite concrete: Simulation,...

Phosphogypsum (PG), used with other solid wastes to produce cementitious binders and concrete, offers strong potential for solid-waste recycling and sustainable construction. However, the water-resistance degradation of PG-based composite concrete (PGC), mainly driven by sulfate leaching caused by gypsum dissolution, remains a key barrier to practical application. This study clarifies the coupled mechanisms of water-resistance deterioration and sulfate leaching in PGC and establishes a long-term performance assessment method. First, the mix design was optimized by adjusting the PCM-to-aggregate ratio (PCM content), the water-to-PCM ratio (w/p), and the dosage of polycarboxylate superplasticizer (PCE dosage). Sulfate leaching behavior and associated microstructural evolution were then systematically investigated using an accelerated sulfate leaching test (ASLT) combined with multiple characterization techniques. In addition, a COMSOL-based model was developed to predict long-term sulfate leaching and to quantify its coupling effect with mechanical degradation. Within 90 ASLT cycles, the compressive strength loss rate of PGC increased continuously with cycle number but at a progressively diminishing rate, reaching 16.30% after 90 cycles, attributable to the progressive dissolution of hydration products and the continuous propagation of internal microcracks. The simulation model was validated within 90 cycles (R² > 0.81, MAE < 0.22), providing a reliable methodological basis for projecting the long-term water-resistance degradation of PGC.