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Updated: May 5, 2026

Plasma Polishing as a New Polishing Option to Reduce the Surface Roughness of Porous Titanium Alloy for 3D Printing
Published on: April 28, 2023
Functionalization of the Surface of Ti6Al4V Alloy Samples Printed Using Additive Technology DMLS for Orthopedic
Gabriela Wielgus1, Wojciech Kajzer2, Julia Lisoń-Kubica1
1Department of Biomaterials and Medical Devices Engineering, Faculty of Biomedical Engineering, Silesian University of Technology, Roosevelta 40 Street, 41-800 Zabrze, Poland.
Abstract:
Previous studies of nitrogen and carbonitride layers on titanium alloys have mainly focused on cast or wrought materials. These traditional manufacturing methods are increasingly being replaced by additive methods, which allow the geometry of the manufactured product to be personalized. In the case of multi-component structures, and implant systems in particular, the hardness and abrasion resistance of the surface are insufficient. Therefore, these surfaces must be modified to improve these properties. Therefore, the aim of this work was to evaluate the properties of surface-modified Ti64 ELI alloy samples produced by the additive Direct Metal Laser Sintering method. To increase the hardness and abrasion resistance of the surface, a diffusion layer of TiN was produced under glow discharge conditions on samples previously heat-treated at temperatures of 800 °C, 910 °C, and 1020 °C. Since these implants remain in the body, it is important to sterilize them beforehand. Therefore, this study included samples after steam sterilization, and the results were compared to unsterilized samples. This study evaluated the structure of the material, the phase composition of the layer, the topography and wettability of the surface, along with the surface energy (before sterilization θav > 106°), resistance to pitting corrosion, hardness, and tribological properties.

