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Adaptive classification and grading model of cigar wrapper leaf based on improved ResNet algorithm
Chaofan Du1, Ruiqi Wang2, Tianyi Wu2
1LongyanTobacco Company, Longyan, 364000, China.
Scientific Reports
|June 4, 2026
Summary
This study introduces an automated cigar wrapper leaf grading system using deep learning. The AI model achieves high accuracy, improving efficiency and standardization in cigar production.
Area of Science:
- Agricultural Science
- Computer Science
- Machine Learning
Background:
- Cigar wrapper leaf grading is crucial for quality but relies on inefficient manual sorting.
- Current manual methods suffer from low efficiency and inconsistent grading standards.
- A need exists for an intelligent, automated system to improve cigar wrapper leaf classification.
Purpose of the Study:
- To develop and validate a deep learning framework for automated cigar wrapper leaf grading.
- To enhance feature extraction using a Mask-augmented Fourth Channel (Mask4Ch) module with segmentation masks.
- To improve classification accuracy and standardization in the cigar industry.
Main Methods:
- A ResNet-50 backbone integrated with a Mask4Ch module was used for feature extraction.
- A dual-head training strategy combined Cross-Entropy (CE) and Cumulative Ordinal Regression (CORAL).
- Optimizations included weighted random sampling (WRS) and exponential moving average (EMA) for improved generalization.
Main Results:
- The model achieved 94.39% accuracy, 0.950 macro-F1 score, and 0.964 weighted Kappa (QWK).
- Mean Average Precision (mAP) reached 0.985 on the test dataset.
- The results demonstrate the effectiveness of deep learning for automated cigar wrapper grading.
Conclusions:
- Deep learning offers a powerful solution for automated cigar wrapper leaf grading, surpassing manual limitations.
- The developed framework provides a technical foundation for optimizing grading systems and potential mobile deployment.
- This research advances automation and standardization within the cigar production industry.
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