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Published on: February 1, 2016
Advanced Manufacturing Routes for Electrodes and Cells in All-Solid-State Batteries: From Powder to Power
Heejoo Park1, Soyeon Kong1, Jihyun Jang1,2
1Department of Chemistry, Sogang University, Seoul, Republic of Korea.
Small Methods
|August 3, 2026
Summary
Advanced manufacturing processes for all-solid-state batteries (ASSBs) are reviewed. Key electrode and cell fabrication methods are discussed to enable commercialization of these safer, high-energy-density energy storage systems.
Area of Science:
- Materials Science
- Chemical Engineering
- Energy Storage
Background:
- All-solid-state batteries (ASSBs) offer enhanced safety and energy density over conventional lithium-ion batteries (LIBs).
- Commercialization of ASSBs is hindered by challenges in electrode and cell manufacturing.
- Advanced manufacturing is crucial for ASSB viability.
Purpose of the Study:
- To review advanced electrode and cell manufacturing processes for ASSBs.
- To identify critical strategies for ASSB commercialization.
- To address technical and economic barriers in ASSB production.
Main Methods:
- Categorization of electrode fabrication into wet and dry processing.
- Analysis of bipolar stacking and Z-folding for cell assembly.
- Examination of pressure optimization for interfacial contact.
Main Results:
- Wet processing faces challenges with sulfide electrolytes and solvents/binders.
- Dry processing offers sustainability and suitability for thick electrodes.
- Bipolar stacking and Z-folding enhance energy density and scalability.
- Pressure optimization is vital for performance.
Conclusions:
- Manufacturing insights are essential for transitioning ASSBs from lab to market.
- Addressing manufacturing challenges is key to widespread ASSB adoption.
- Optimized processes pave the way for next-generation energy storage.
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