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High-throughput Synthesis of Carbohydrates and Functionalization of Polyanhydride Nanoparticles
Published on: July 6, 2012
Bottom-up particle engineering via solvent-mediated polymorphic transformation: a novel strategy for pharmaceutical
Elizabeth Horstman1, Ernest Carra1, Vijay Dhand2
1Gilead Sciences, Foster City, CA 94404, USA.
International Journal of Pharmaceutics
|August 10, 2026
Summary
Researchers engineered bictegravir particles using a novel bottom-up strategy. This approach overcame poor flowability, enabling practical manufacturing for long-acting injectable formulations.
Area of Science:
- Pharmaceutical Sciences
- Materials Science
- Chemical Engineering
Background:
- Bictegravir free acid possesses a complex polymorph landscape, posing manufacturing challenges.
- Initial top-down particle engineering (crystallization/micronization) resulted in poor API flowability for long-acting injectable (LAI) formulation development.
Purpose of the Study:
- To develop a novel bottom-up particle engineering strategy for bictegravir API.
- To overcome processability challenges associated with bictegravir's complex polymorph landscape.
- To achieve critical quality attributes for LAI formulation manufacturing.
Main Methods:
- Utilized solvent-mediated polymorphic transformation (SMPT) using hydrated forms as precursors.
- Developed two SMPT processes to convert metastable forms to the most stable polymorph.
- Employed Raman spectroscopy for real-time transformation monitoring.
- Applied multivariate analysis to optimize particle size and operating conditions.
Main Results:
- Achieved API with small particle size and narrow, unimodal particle size distribution.
- Significantly enhanced API flowability, meeting LAI formulation requirements.
- Successfully converted metastable polymorphs and pseudopolymorphs to the stable form.
Conclusions:
- A novel bottom-up particle engineering strategy effectively addresses bictegravir's complex polymorph landscape.
- Harnessing hydrated forms and SMPT provides a versatile method for improving API processability.
- This methodology is applicable to compounds with accessible hydrates and a metastable-to-stable SMPT pathway yielding favorable crystal habits.
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